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Filling Systems

Filling Systems

Individually designed to meet your filling tasks, ranging from small-series filling to fully automated systems.

Filling Station with Magnetically Coupled Gear Pump

Filling Station with Magnetically Coupled Gear Pump

Exceptionally well suited for detergents and washing agents, chemicals, soft drinks, teas, spritzers, schnappses such as vodka, whiskey, fruit brandy etc., liqueurs, oils such as cooking oil, salmon oil, mineral oils etc. and many more liquids of much higher viscosity.

Benefits:

  • High accuracy
  • Individual analysis and concept design to meet your filling requirements
  • Very well suited for heavily foaming products through optionally available underfloor filling modules.
  • Robustness through the use of sustainable precision components
  • Each filling station is specifically designed to meet your requirements thus ensuring optimum efficiency
  • Production and filling counters included
  • User friendly and intuitive touch panel control
  • Filling process can be activated automatically or by hand/foot switch or touch panel
  • Simple input of specified values via the touch panel (incl. actual value display), standard filling quantities are pre-defined on the control panel. Individual filling quantities (e. g. 327 ml) can be entered at any time via the control panel
  • The modular design, which can be continuously extended right up to a fully automated filling system, makes it sustainable for the future
  • Also suitable for decanting liquids

 

 

Filling with Programmable Dosing Pump TP 1000 V

Filling with Programmable Dosing Pump TP 1000 V

The TP 1000 V model is menu-driven through a membrane keypad with 11 buttons. LED-display with 2 x 16 symbols. Three standard operating languages (German, English and French) are available, others on request.

Benefits:

  • High accuracy
  • User-friendly interface
  • Pumping mode with variable transfer speed
  • Timer mode with programmable dosage volume and with individually specified cycle times and pause intervals
  • Trigger mode with programmable quantity and speed through external trigger signal such as foot switch
  • Remote control
    • RS-232 interface (e. g. PC)
    • Proportional voltage or current control (0-10V DC or 4-20 mA current loop)
  • Regardless of the tubing properties we offer a calibration function for every transferred medium if required
  • Pump parameters
    • Setting of direction
    • Input of different tube diameters
    • Prevent dripping by entering a “drop-stop” time
  • Dimensions: W 330 mm x H 210 mm x D 255 mm
  • Weight: 7.0 kg

 

The Pumphead

Unlike conventional peristaltic pumps the construction of this pumphead is based on a completely different principle. The tubing is not pressed from the inside outwards via the rotor, but gently pressed onto a cam disc from the outside inwards.
The result is a significantly longer durability of the tubing and a consistent, accurately adjustable and reproducible flow rate.
Furthermore there is the benefit of a more gentle transfer of the medium than it is with the standard peristaltic pump principle.

Cam Disc (mm)

Speed  ml/min
 1.6 ID x 1.6 WS  5 %
50 %
100 %
1.56
17.45
35.04
 3.2 ID x 1.6 WS  5 %
50 %
100 %
3.36
35.54
79.09
 4.8 ID x 1.6 WS  5 %
50 %
100 %
11.20
121.90
257.75
6.4 ID x 1.6 WS 5 %
50 %
100 %
20.00
216.00
458.80

Note:
The above mentioned quantities were measured using water at room temperature. Suction and pressure lines of 1 metre length each. The silicone tubing that was used was flexed beforehand for approx. 30 minutes at 100% rpm. Other tubing material and any possible tolerances with the dimensions result in other measurements.

Filling with Programmable Dosing Pump TP 4000 V for Flow Rates not Exceeding 3.5 l/min

Filling with Programmable Dosing Pump TP 4000 V for Flow Rates not Exceeding 3.5 l/min

The TP 4000 V model is menu-driven through a membrane keypad with 11 buttons. LED-display with 2 x 16 symbols. Three standard operating languages (German, English and French) are available, any others on request.

Benefits

  • Easy operation
  • Pumping mode with variable transfer speed
  • Timer mode with programmable dosage volume, individually specified cycle times and pause intervals
  • Trigger mode with programmable quantity and speed through external trigger signal such as foot switch
  • Remote control
    • RS-232 interface (e. g. PC)
    • Proportional voltage or current control (0-10V DC or 4-20 mA current loop)
  • Regardless of the tubing properties, we offer a calibration function for every transferred medium if required
  • Pump parameters
    • Setting of direction
    • Input of different tube diameters
    • Prevent dripping by entering a “drop-stop” time
  • Compact casing (top cover made of stainless steel)
  • Easy tube change
  • Dimensions: W 335 mmm x H 210 mm x D 240 mm
  • Weight: 7.3 kg

 

Flow Rate

Tube Dimensions (mm)

Speed  ml/min.
6.4 ID x 2.4 WS  5 %
50 %
100 %
739
1323
2068
8.0 ID x 2.4 WS  5 %
50 %
100 %
960
1739
2684
9.5 ID x 3.2 WS  5 %
50 %
100 %
226
2240
3492

Note:
The above mentioned quantities were measured using water at room temperature. Suction and pressure lines of 1 metre length each. The silicone tubing that was used was flexed beforehand for approx. 30 minutes at 100% rpm. Other tubing material and any possible tolerances with the dimensions result in other measurements.